Co-Combustion of Tire Pyrolysis Products and Wood Pellets
https://doi.org/10.21122/1029-7448-2021-64-4-363-376
Abstract
Thermal power plants remain one of the main sources of environmental pollution. The deterioration of the quality of traditional carbon-containing energy resources leads to the need to develop technologies for co-combustion of biofuel and coal at small and large power plants. The paper proposes the concept of using solid waste from tire recycling by adding to the composition of the mixed fuel “coal – wood waste” as a substitute for coal slag, which is formed during the utilization of worn-out tires by pyrolysis. The aim of the work was to determine the possibility of increasing the calorific value of wood pellets by co-firing with pyrolysis slag instead of coal without increasing the burden on the environment. At the same time, the following tasks have been set: to determine the lowest combustion heat of mixed fuels and assess its change when replacing coal with slag; to determine moisture content, total sulfur content, volatile matter yield, ash content of mixed fuels according to standard methods; to assess the change in these parameters when replacing coal with slag at the same component ratios; to determine the optimal ratios of components in mixed fuels, which will not increase the burden on the environment when replacing coal with pyrolysis slag. It has been determined that replacing coal with slag results in an increase in calorific value by 37–45 %, a decrease in ash content by 37–42 %, and an increase in the yield of volatile substances. At the same time, the sulfur content increases by 5.6–18 %. The use of traditional cleaning equipment is recommended in order to reduce the emission of sulfur dioxide. The research results make it possible to substantiate the possibility of replacing coal with slag in mixed fuels at certain ratios of components. A new direction of using solid products from recycling of rubber products, i.e. worn-out tires, has been proposed by the pyrolysis method in mixed fuels “slag-wood pellets” for small and medium-sized power plants.
Keywords
About the Authors
A. V. GrytsenkoUkraine
Address for correspondence: Grytsenko Anatolii V. – Research Institution “Ukrainian Scientific Research Institute of Ecological Problems”, 6, Bakulina str., 61166, Kharkov, Ukraine. Tel.: +38 057 702-15-92
directorniiep@gmail.com
N. V. Vnykova
Ukraine
Kharkov
O. I. Pozdnyakova
Ukraine
Kharkov
References
1. Yarmolchick Yu. Р., Schröger R., Haberfelner H., Pichler M., Kostić D., Moroz G. V. (2020) Combined Combustion of Various Industrial Waste Flows in Boiler Furnaces. Part 2. Energetika. Izvestiya Vysshikh Uchebnykh Zavedenii i Energeticheskikh Ob’edinenii SNG = Energetika. Proceedings of the CIS Higher Education Institutions and Power Engineering Associations, 63 (6), 526–540. https://doi.org/10.21122/1029-7448-2020-63-6-526-540 (in Russian).
2. Yarmolchick Yu. Р., Schröger R., Haberfelner H., Pichler M., Kostić D., Moroz G. V. (2020) Combined Combustion of Various Industrial Waste Flows in Boiler Furnaces. Part 1. Energetika. Izvestiya Vysshikh Uchebnykh Zavedenii i Energeticheskikh Ob’edinenii SNG = Energetika. Proceedings of the CIS Higher Education Institutions and Power Engineering Associations, 63 (3), 236–252. https://doi.org/10.21122/1029-7448-2020-63-3-236-252 (in Russian).
3. Zhovmir N. M., Geletukha G. G., Zheleznaya T. A., Slenkin M. V. (2006) Review of Technologies for Co-Firing Biomass and Coal at Power Plants of Foreign Countries. Promyshlennaya Teplotekhnika = Industrial Heat Engineering, 28 (2), 75–85 (in Russian).
4. Lyubov V. K., Ivtun’ A. E. (2016) Co-Combustion of Coal with Biofuel. Vestnik Cherepovetskogo Gosudarstvennogo Universiteta = Cherepovets State University Bulletin, (5), 16–21 (in Russian).
5. Yankovskii S. Ya. (2017) Improving the Technology of Pulverized Coal Combustion at Thermal Power Plants by Adding Fine Wood. Tomsk. 122 (in Russian).
6. Nazarov S. M., Kalinin E. V., Is’eman R. L., Kuz’min S. N., Konyakhin V. V., Mikhalev A. V. (2006) Rational Choice of Fuel for a Municipal Boiler House, or Under what Conditions Coal Can Become an Alternative to Natural Gas. Novosti Teplosnabzheniya [News of Heat Supply], 3 (67), 34–45 (in Russian).
7. Golubev V. A. (2014) Substantiation and Improvement Methods of Plant Waste Energy Use. Barnaul. 160 (in Russian).
8. Perez Jeldres R. A. (2016) Estudio y Modelación de la Co-Combustión con Formación de Depósitos en Reactores a Combustión. Concepción. Universidad de Concepción. 265 (in Spanish).
9. Krzywański J., Rajczyk R., Nowak W. (2014) Model Research of Gas Emissions from Lignite and Biomass Co-Combustion in a Large Scale CFB Boiler. Chemical and Process Engineering, 35 (2), 217–231. https://doi.org/10.2478/cpe-2014-0017.
10. Pedersen L. S., Michelsen H. Ph., Kiil S., Hansen L. A., Dam-Johansen K., Kildsig F., Christensen J., Jespersen P. (1996) Full-Scale Co-Firing of Straw and Coal. Fuel, 75 (13), 1584–1590.
11. Yankovskii S. A. (2018) Analysis of the World Experience in the Combustion of Mixed Fuels in the Furnaces of Boiler Units of Thermal Power Plants. Glavnyi Energetik = Chief Power Engineer, (7), 62–77 (in Russian).
12. Zenkov A., Yankovsky S., Matveeva A., Lavrinenko S., Gromov A. (2016) Research of Heat Rates Effect on the Process of Fuel-Bed Gasification of “Balakhtinskoe”, “Osinnikovskoe”, “Krasnogorskoe” and “Borodinskoe” Coal Deposits. MATEC Web of Conferences, 72, 01131. https://doi.org/10.1051/matecconf/20167201131.
13. Veijonen K., Vainikka P., Järvinen T., Alakangas E. (2000). Biomass Co-Firing: An Efficient Way to Reduce Greenhouse Gas Emissions. European Bioenergy Networks. Available at: https://ec.europa.eu/energy/sites/ener/files/documents/2003_cofiring_eu_bionet.pdf (Accessed 4 April 2019).
14. Shao Y., Wang J., Preto F., Zhu J., Xu Ch. (2012) Ash Deposition in Biomass Combustion or Co-Firing for Power. Energies, 5 (12), 5171–5189. https://doi.org/10.3390/en5125171.
15. Al-Mansour F., Zuwala J. (2010) An Evaluation of Biomass Co-Firing in Europe. Biomass and Bioenergy, 34 (5), 620–629. https://doi.org/10.1016/j.biombioe.2010.01.004.
16. International Energy Agency (IEA) (2007) Key World Energy Statistics 2007. Available at: http://large.stanford.edu/courses/2011/ph240/demori1/docs/key_stats_2007.pdf (Accessed 4 June 2019).
17. Sebastián F., Royo J., Gómez M. (2011) Cofiring Versus Biomass-Fired Power Plants: GHG (Greenhouse Gases) Emissions Savings Comparison by Means of LCA (Life Cycle Assessment) Methodology. Energy, 36 (4), 2029–2037. https://doi.org/10.1016/j.energy.2010.06.003.
18. Islamova S. I., Vachagina E. K. (2015) Study of Energy Conversion Efficiency at Thermal Utilization of Wood Biomass. Izvestiya Vysshikh Uchebnykh Zavedenii. Problemy Energetiki = Power Engineering: Research, Equipment, Technology, (9–10), 3–11. https://doi.org/10.30724/1998-9903-2015-0-9-10-3-11 (in Russian).
19. Heinzel T., Siegle V., Spliethoff H., Hein K. R. G. (1998) Investigation of Slagging in Pulverized Fuel Co-Combustion of Biomass and Coal at a Pilot-Scale Test Facility. Fuel Process Technology, 54, 109–125. https://doi.org/10.1016/s0378-3820(97)00063-5.
20. Pozdnyakova O., Vnykova N. (2017) The Worn Tyres Pyrolisis’ Solid Products Opportunity Application as Fuel Substitute Assessment. Environmental Problems, 2 (4), 199–200.
21. Schudlo T. S., Dunaevskaya N. I., Bestsennyi I. V., Bondzik D. L. (2012) Joint Combustion of Coal and Biomass in Flare Boilers. Gorenie Tverdogo Topliva: Materialy VIII Vserossiiskoi Konf. s Mezhdunar. Uchastiem, 3–16 Noyab. 2012 [Combustion of Solid Fuel: Proceedings of the VIII All-Russian Conference with International Participation, Nov. 3–16, 2012]. Available at: http://www.itp.nsc.ru/conferences/gtt8/files/111Shchudlo.pdf (Accessed 30 May 2019) (in Russian).
22. Khroustalev B. M., Pekhota A. N. (2017) Solid Fuel of Hydrocarbon, Wood and Agricultural Waste for Local Heat Supply Systems. Energetika. Izvestiya Vysshikh Uchebnykh Zavedenii i Energeticheskikh Ob’edinenii SNG = Energetika. Proceedings of the CIS Higher Education Institutions and Power Engineering Associations, 60 (2), 147–158. https://doi.org/10.21122/1029-7448-2017-60-2-147-158 (in Russian).
23. Nazarov V. I., Makarenkov D. A., Barinskii E. A. (2013) Solid Fuel Granular Composition and Method for its Production. Patent No 2484124 Russian Federation (in Russian).
24. Turenko A. M., Vnykova N. V., Pozdnyakova O. I. (2017) The Method of Obtaining a Complex Firing for Power Plants of Low and Medium Power from Products of Industrial Waste Processing. Patent No 116918 Ukraine (in Ukrainian).
25. Bulavin O. V., Pashkevich V. M. (2004) Application of Low-Temperature Pyrolysis for the Processing of Automobile Tires. Ekologicheskie Problemy Industrial’nykh Megapolisov: Materialy Mezhdunar. Nauch.-Prakt. Konf. T. 2 [Environmental Problems of Industrial Megalopolises: Materials of the International Scientific and Practical Conference. Vol. 2]. Donetsk, Lebed’ Publ. 103–108 (in Russian).
26. Ryms M., Januszewicz K., Lewandowski W. M., Klugmann-Radziemska E. (2013) Pyrolysis Process of Whole Waste Tires as a Biomass Energy Recycling. Ecological Chemistry and Engineering S, 20 (1), 93–107. https://doi.org/10.2478/eces-2013-0007.
27. Keller Maura (2017) Pyrolassist-Pyrolysis Consultants. USA Archives – Edition of American Recycler News. Available at: https://pyrolassist.com/environment/8 (Accessed 30 May 2019).
28. Cunliffe A. M., Williams P. T. (1998) Properties of Сhars and Activated Carbons Derived from the Pyrolysis of Used Tyres. Environmental Technology, 19 (12), 1177–1190. https://doi.org/10.1080/09593331908616778.
29. Plachkova S. G. [et al.] (2012–2013) Power Engineering: History, Present and Future. Vol. 3, Part 1. Kiev. 343 (in Russian).
30. Mikhalev A. V., Kuz’min S. N., Is’emin R. L., Konyakhin V. V., Krasavtsev B. E., Zorin A. T. (2006) A Study of the Co-Combustion of Anthracite Powder and Biogranules in a Heating Boiler with a High-Temperature Fluidized Bed Furnace. Promyshlennaya Teplotekhnika = Industrial Heat Engineering, 28 (1), 64–68 (in Russian).
31. DSTU ISO 1928: 2006 (ISO 1928: 1995, IDT). Solid Mineral Fuels. Determination of the Highest Heat of Combustion by the Method of Combustion in a Calorimetric Bomb and Calculation of the Lowest Heat of Combustion. Kyiv, State Standardization Service of the Ukraine, National Research Center “Institute of Metrology”, 2008. 46 (in Ukrainian).
32. Filatov V. I., Tyshko O. Yu. (2018) Co-Combustion of Biomass and Anthracite in a Steam Boiler of 300 MW. Energetika: Ekonomіka, Tekhnologії, Ekologіya [Power Engineering: Economics, Technology, Ecology], (2), 38–42 (in Ukrainian).
33. Khroustalev B. M., Pekhota A. N. (2016) Technology for Efficient Usage of Hydrocarbon-Containing Waste in Production of Multi-Component Solid Fuel. Energetika. Izvestiya Vysshikh Uchebnykh Zavedenii i Energeticheskikh Ob’edinenii SNG = Energetika. Proceedings of the CIS Higher Education Institutions and Power Engineering Associations, 59 (2), 122–140. https://doi.org/10.21122/1029-7448-2016-59-2-122-140 (in Russian).
Review
For citations:
Grytsenko A.V., Vnykova N.V., Pozdnyakova O.I. Co-Combustion of Tire Pyrolysis Products and Wood Pellets. ENERGETIKA. Proceedings of CIS higher education institutions and power engineering associations. 2021;64(4):363-376. (In Russ.) https://doi.org/10.21122/1029-7448-2021-64-4-363-376